Umatshini oQhutywayo wokudutyulwa kwebhanti
Udidi lweBhanti oluQhubelekayo (Ngebhanti)Shot Ukuqhumisa Machine: Izinto eziluncedo ezingundoqo + Iimeko zeSicelo
Umatshini oQhutywayo wokudutyulwa kwebhanti: I-workpiece yondla ngokuqhubekayo ukusuka kwelinye icala, idlula kwigumbi eliqhumayo ngesantya esiqhubekayo, kwaye ikhutshwe ngokuqhubekayo ukusuka kwelinye icala. Ukutya, ukudubula ukudubula, kunye neenkqubo zokukhupha zilungelelaniswa kwaye zingaphazamiseki, zivumela ukudibanisa ngokuthe ngqo kumgca wemveliso ozenzekelayo.
I. IiNzululwazi eziPhambili zoMshini wokuQhutywa kweBhanti oqhubekayo
1. Ukuveliswa okuqhubekayo kunye nokungaphazamiseki, ukwandisa kakhulu umthamo wokuvelisa
Akukho qela lilindileyo, akukho mfuneko yokuvala ucango lokukhulula, olukwazi ukusebenza ngokuqhubekayo iiyure ezingama-24 ngosuku, kunye nomthamo wokucubungula we-5-25 yeetoni ngeyure, eyi-40% ephezulu kunokusebenza kakuhle kwebhanti;
Isantya sebhanti sinokuhlengahlengiswa ngokuphindaphindiweyo, ngokufanelekileyo kwii-workpieces zobunzima bokucoca ezahlukeneyo, kunye nokuguquguquka kokuhamba kunokuzinzisa ukusetyenzwa;
Ukutya, ukudutyulwa kokudubula, kunye neenkqubo zokukhupha ziyahambelana, zisusa ixesha lokuphumla lokulayishwa kunye nokukhulula, zilungele{0}}izingqisho zomgca wemveliso.
2. I-automated ephezulu, inokudibaniswa ngokupheleleyo
Ingaqhagamshela ngokuthe ngqo kwimigca yokubumba, ukubumba imigca yonyango lobushushu, kunye nemigca yokuvelisa isitampu. Iicastings ziyapholiswa kwaye emva koko zithunyelwe ngokuzenzekelayo kwiumatshini wokudubula, yonke inkqubo yothutho olungenamntu kwaye akukho ndawo yokugcina ephakathi;
Ixhotyiswe ngokutya kwe-vibration, ukwahlukana kwesanti yamagnetic, kunye namabhanti okuhambisa okuzenzekelayo, kufuneka umntu omnye kuphela ukuze ahlolwe, ukunciphisa kakhulu iindleko zabasebenzi;
Inokudityaniswa kwiziko lolawulo lwemveliso ye-PLC, edityaniswe neenkqubo zangaphambili nezilandelayo, ukufumana{0}}inkqubo epheleleyo yolawulo lwedijithali.
3. Umgangatho wokucoca olinganayo kunye nozinzile, ukuhambelana kakuhle
Umsebenzi udlula kwiiseti ezininzi zezixhobo zokudubula -ezinyusiweyo ezinyusiweyo ngesantya esingaguqukiyo, ebonelela ngokugqunywa ngokupheleleyo komphezulu ongaphezulu, ophantsi, kunye nosecaleni ngokudutyulwa;
Ibhanti ihambisa ngokuthe chu izinto, ibangela ukuguquka okuncinci, ngaphandle kweekona ezifileyo, kunye noburhabaxa kunye nebakala lokususa i-rust ye-batch efanayo ye-workpieces iyunifomu;
Ulwahlulo lwesanti edubulayo + -inkqubo yokuqokelela uthuli lweqonga, ukudubula okwaphukileyo, ukungcola kwesanti kwahlulwa ngexesha lokwenyani, ubunyulu bokudubula buzinzile, kwaye umphumo wokucoca awuwohloki.
4. Icwecwe ngokobungakanani, uyilo olubhetyebhetye ngakumbi lweworkshop
Ngokuthe -ngesakhiwo, akukho mfuneko yakugcina ukulayishwa kunye nokuthulula indawo ye-buffer, phantsi komthamo ofanayo wemveliso, indawo yomgangatho incinci kunebhanti eliphakathi kunye ne-hook{1}uhlobo lomatshini odubulayo;
Amachweba okulayisha kunye nokukhupha angakwazi ukudibaniswa kwimigca yokuhambisa yangaphambili nangasemva, ehlelwe kwi-series longitudinal, ukugcina indawo yokugcina i-workshop kunye nendawo yokuthutha.
5. Imekobume ekhuselekileyo, indawo yokusebenza egqwesileyo
Igumbi elivaliweyo ngokupheleleyo + ingqokelela yothuli lwengxowa yepulse, uthuli luyakhutshelwa ngokuthotyelwa kwemigangatho, akukho lungcoliseko lokuqhushumba kwesanti evulekileyo;
I-automation epheleleyo, abasebenzi bakude -kwindawo yokusebenza yokudubula ngesantya esiphezulu, ukwehlisa umngcipheko wokwenzakala kunye nothuli{1}}nezifo ezinxulumene nomsebenzi;
Yakhelwe-ngesanti isixhobo sokurisayikilisha, isanti egayiweyo, isanti engundoqo inokuphinda isetyenziswe kwakhona, icutha ukukhutshwa kwenkunkuma eqinileyo.
6. Iindleko zokusebenza eziphantsi zizonke
Ukuncitshiswa okubonakalayo kweendleko zabasebenzi, ezothutho, nezokugcina;
Izinga lokusetyenziswa komjikelo wokudutyulwa okuphezulu, ilahleko ephantsi;
Ukusebenza okuzinzileyo kunciphisa ukuqala rhoqo{0}}ukuyeka ilahleko yezixhobo, ubomi obude koomatshini, ukuvalwa kweempazamo okumbalwa.
7. Ukuhambelana kwezinto ezinamandla
Iintlobo ezimbini zeebhanti zikhoyo: irabha / isinyithi;
Ibhanti yerabha: Encinci -ubungakanani bokubunjwa, iinxalenye ze-aluminiyam, iindawo eziqhelekileyo, ezinempembelelo encinci;
Ibhanti yentsimbi:{0}}ubushushu obuphezulu becasting, iifogi ezinzima, isikhuphukeli kunye nemathiriyeli yembaleki yokuphinda{1}}ifakwe, imelana nobushushu obuphezulu kunye nokuguga.
II. Iimeko zeSicelo soMshini wokuQhutywa kweBhanti oqhubekayo
Ifanelekile -ubungakanani obuncinci, angoyiki ukuchaphazeleka okuncinci, kunye{1}} nebhetshi enkulu yezinto zokusebenza zentsimbi, kunye{2}}neqhekeza elinye ubunzima ngokubanzi Ngaphantsi okanye obulingana nama-65kg:
Intsimbi yentsimbi / iindawo zentsimbi: Izindlu zevalvu, izindlu zeemoto, imizimba yempompo, oomatshini bokulima amacandelwana amancinane, izinyusi zokujula kunye nemathiriyeli yembaleki yokuphinda{0}}ifaniswe;
Amacandelo okucoca / ukutshisa ukushisa: Iigiya, izibonda zokudibanisa, imithombo, imithombo yamagqabi, i-crankshafts blanks, i-stamping eyahlukeneyo kunye nokwenza iindawo ezincinci;
Amalungu asemgangathweni we-Hardware: Izikrufu, amandongomane, iindawo ezingenanto, isithuthuthu / izinto zesithuthi sombane;
-iintsimbi zentsimbi: I-aluminiyam iyafa-izahlulo ezityhidiweyo, iindawo zengxubevange ye-zinc (khetha ibhanti yerabha ethambileyo ukunqanda ukukrwela);
Izixhobo zokutywina zehardware ngokubanzi: Izibiyeli zezitampu, iinxalenye ezincinci zetshisi, ukuwelda iindawo ezincinci, ukususwa komhlwa kunye nokususwa komhlwa kwe-slag yokuwelda.
Ayisebenzi: iindawo ezibhityileyo-ezibiyelwe ngokulula ezigogekileyo, iindawo zokugudisa ezichanekileyo, iindawo ezibhityileyo ezibhijeneka lula, iqhekeza elikhulu elinzima{1}.
III. Iimeko zeSicelo soShishino oluqhelekileyo lweUmatshini oQhutywayo wokudutyulwa kwebhanti
1. Umgca wokuvelisa ngokuzenzekelayo kwi-foundries (eyona nto ixhaphakileyo) Emva kokuba inkqubo yokuchithwa kwesanti igqityiwe, i-castings ithunyelwa ngokuthe ngqo kwibhanti yokuhambisa eqhubekayo yokukhutshwa kwesanti yomhlaba, isikali se-oxide, kunye ne-burrs yesango zonke kanye. Isanti inokuphinda isetyenziswe ngaxeshanye, ifezekiseke ngokudityaniswa ngokupheleleyo kokubumba, ukupholisa, ukususwa kwesanti, kunye nokudutyulwa kwesanti, ukubuyisela amabhanti okuhambisa amaninzi aphakathi kwaye alungele imigca yokuvelisa ubuninzi bokuphoswa kweemoto kunye namacandelo amancinci oomatshini bokwakha.
2. Umgca wokuvelisa ibhetshi kumacandelo emoto
Iinxalenye ezincinci ze-Chassis: iintonga zokudibanisa, iibhloko zokulinganisa, ii-gear blanks, amacandelo e-brake;
Emva kokunyanga ukushisa, isikali se-oxide sisuswa ngokufanayo ukuze kuphuculwe ukunamathela kwe-electroplating kunye nokutshiza;
Umgca wokuvelisa iimoto zisebenza iiyure ezingama-24 ngokuqhubekayo, zihambelana nesingqisho sokuvelisa isitampu kunye nonyango lobushushu.
3. Iifasteners ezisemgangathweni, ishishini lokuvelisa intwasahlobo
Izixa ezikhulu zokususwa komhlwa kunye nokususwa kwesikali se-oxide esiqengqelekayo kwizikrufu, imithombo, kunye ne-gaskets, uburhabaxa obufanayo bomphezulu, ukuphucula ukunamathela kwe-electroplating / blackening; ukubuyisela ukudubula kwe-roller, kunye nefuthe elincinci le-workpiece kunye nomthamo ophezulu wemveliso.
4. I-valve, impompo yamanzi, iinxalenye zoomatshini ngokubanzi
Ukucocwa kwebhetshi yentsimbi encinci -enobungakanani / imizimba yevalvu yentsimbi kunye ne-impellers, ukususa isanti yokuphosa ukuqinisekisa ukuchaneka komatshini okulandelayo; isetyenziswe ngokuzimeleyo ngumtshini omnye okanye iqhagamshelwe kumgca{1} wokulungisa wangaphambili.
5. Ukwenza iworkshop yokuxhasa unyango lobushushu
Ukususwa ngokuqhubekayo komlinganiselo ophezulu -wobushushu be-oksidi emva kokucinywa kunye nokufutha kwe-forging kunye ne-faging forgings, ukubuyisela inkqubo yokuhlamba i-asidi, ihambelana nokusingqongileyo ngaphandle kwe-asidi kunye namanzi amdaka e-alkali; ilungele imigca yokuvelisa ngobuninzi koomatshini bezolimo kunye ne-hardware forging.
6. Recycled castings / re-forging material processing
Uqhushumbo lwebhetshi kunye nokususwa kwesanti kwizinyusi kunye nokulahlwa kwezinto ezilahliweyo, kuphuculwe ukucoceka kwakhona{0}}kokubumba, ngokulungele imigca yokurisayikilisha yokulahla inkunkuma.
