Isilinda serhasi eludongeni lwangaphandle shot ukuqhushumba umatshini wokucoca
Kwimveliso kunye nokuveliswa kwakhona koxinzelelo -eziphethe izixhobo ezikhethekileyo, iisilinda zegesi, njengezikhongozeli ezingundoqo zokugcina ioksijini, i-acetylene, irhasi yendalo, iigesi zemizi-mveliso, njl. njl Ukuhlamba i-asidi yemveli, ukugaya ngesandla kunye nezinye iinkqubo zineziphene ezifana nokungcola okunzima, ukusebenza kakuhle okuphantsi, ukungaguquguquki komphezulu ombi kunye nomonakalo olula kwizinto ezisisiseko, eziye zaba nzima ukuhlangabezana neemfuno zemveliso eluhlaza yanamhlanje kunye nokulawula umgangatho. Umbhobho wegesi wangaphandle udubule umatshini wokucoca uqhushumbisi, kunye neempawu ezingundoqo zempembelelo yomzimba, evaliweyo -ujikelezo lwelophu kunye nokusebenza okuzenzekelayo okuqhubekayo, ibe sesona sixhobo siphambili sokususa umhlwa, ukususwa komaleko weoxide, ukomelezwa komphezulu kunye{6}}nonyango lwezisilinda zegesi, ukubonelela ngenkxaso ethembekileyo kumgangatho wobomi bonke{7}}
I. Umgaqo osebenzayo we-cylinder yegesi yangaphandle ukudubula umatshini wokucoca ukuqhuma: Impembelelo ye-Synergistic yokuguqulwa kwamandla e-kinetic kunye nokuqhushumba okuchanekileyo.
I-cylinder yegesi yangaphandle eludongeni lokudubula umatshini wokucoca ukuqhuma ukucoca ngokufanelekileyo ngokusekelwe kumgaqo wokuqhushumba kwe-centrifugal kunye nokuguqulwa kwamandla e-kinetic. Isixhobo siqhutywa yimoto ukwenza i-roller yokuphosa umatshini wokudubula odubulayo ujikeleze ngesantya esiphezulu (ngokuqhelekileyo i-2900 r / min), phantsi kwesenzo samandla e-centrifugal, iibhola zensimbi, i-wire cutters yensimbi kunye nezinye iiprojekti zikhokelwa ngokuchanekileyo ngevili lokuhlukanisa kunye nomkhono wesikhokelo, ukwenza i-dense fan yeprojekthi, i-speed project 72 ngokuqhubekayo{2} ukubetha udonga lwangaphandle lwesilinda segesi. Impembelelo kunye nokungqubuzana kweeprojectiles zisusa ngokukhawuleza i-rust, i-oxide scale, i-welding slag kunye neengubo ezidala, ngelixa zenza i-uniform kunye ne-controllable microscopic roughness (Ra 12.5-50 μm) kumphezulu we-cylinder, ukuphucula ukunamathela kokugqoka; Impembelelo-ephezulu yefrikhwensi inokwenza intsalela yoxinzelelo loxinzelelo kungqimba olungaphezulu, ukuphelisa i-welding kunye nokwenza uxinzelelo, ukuphucula ukumelana nokudinwa kunye nokumelana noxinzelelo lwe-corrosion ye-cylinder yegesi, kunye nokwandisa ubomi bayo benkonzo ekhuselekileyo.
Inkqubo iyonke lunyango lomzimba oluvalwe ngokupheleleyo, ngaphandle kolwelo lwenkunkuma yekhemikhali okanye iasidi{0}}isiseko sokuguquguquka, iiprojectiles ziyarisayikilishwa, zohlulwe, zicocwe kwaye zisetyenziswe kwakhona, ngesantya sosetyenziso esingaphezulu kwe-95%, ukulungelelanisa umgangatho wokulungiswa kunye neenzuzo zokusingqongileyo.
II. Ubume obungundoqo be-cylinder yegesi yangaphandle yadubula umatshini wokucoca ukuqhuma: Uyilo lwemodyuli luqinisekisa uzinzo kunye nokuthembeka.
Isilinda segesi sangaphandle sokudubula umatshini wokucoca uthatha ulwakhiwo olukhethekileyo kunye nemodyuli, olulungele iimfuno zokusetyenzwa komphezulu wecylindrical yeesilinda zerhasi, ubude obukhulu -ukuya{1}} komlinganiselo wedayamitha kunye nesidingo sokugubungela ngokupheleleyo kwicala elijikelezayo, ikakhulu elibandakanya iinkqubo ezintlanu:
Igumbi lokudubula kunye nenkqubo yokukhusela
Igumbi lidityaniswe ngeepleyiti zentsimbi ezishinyeneyo + iMn13 yokunxiba{2}}i-resistant lining, enefuthe elincomekayo lokuxhathisa kunye nokumelana nokunxiba, kunye nobomi benkonzo obungaphezulu kweeyure ezingama-8000; Ixhotyiswe ngamatywina e-labyrinth kunye nokukhuselwa kwamakhethini ukukhusela i-projectile splash kunye nokuqinisekisa ukusebenza ngokukhuselekileyo.
Indibano yokuqhushumba kwembumbulu (amandla angundoqo)
2-3 oomatshini abadubulayo aba-3 bacwangciswe ngokufanelekileyo kwi-circumferential kunye ne-axial directions, ngokusebenzisana nokujikeleza kwe-cylinder yegesi kunye ne-axial feeding ukufikelela kwi-360℃akukho-kona ukugubungela; I-angle ye-sleeve ye-directional ingalungiswa ukuze ilawule ngokuchanekileyo indawo yokuqhuma kunye nokuqina, ifanelekile kwiisilinda zegesi ezinobubanzi obuhlukeneyo kunye nobude.
Ukuthuthwa kwe-cylinder yegesi kunye nenkqubo yokujikeleza
Yamkela i-roller conveyor, idityaniswe nommiselo wesantya esiguqukayo, ukufezekisa isicatshulwa esizinzileyo kunye nokujikeleza okuhambelanayo; Inokuhambelana ne-Φ219–Φ406 iisilinda zerhasi zesiqhelo, ezinendawo echanekileyo kunye nokusebenza okuzinzileyo, ukuthintela ukungqubeka nokuphoswa kokucoca.
Inkqubo yokucoca iprojectile
Iqukethe i-conveyor ye-spiral ephantsi, i-eyelavator ye-emele, isahluli sokwahlula umoya, ukugcinwa kweprojekti kunye nevalve yokulawula ukuhamba, ukugqiba ngokuzenzekelayo ukuqokelela i-projectile, ukuphakamisa, ukwahlula ukungcola, ukunikezelwa okufanayo kweeprojectiles, ukuqinisekisa ukuqina kokuqhuma okuzinzile kunye nokwandisa ubomi benkonzo yeendawo zokunxiba.
Ukususwa kothuli kunye nenkqubo yokulawula umbane
Ixhotyiswe ngenkqubo ephezulu yokususa uthuli -ye-cyclone + pulse filter cartridge, kunye nokuchaneka kokucoca kwe-0.3 μm, kunye nokukhutshwa kothuli kuyahlangabezana nemigangatho; Ulawulo olusembindini lwe-PLC, olunemisebenzi efana nokuqalisa okuzenzekelayo-ukuyeka, i-alam yempazamo, uhlengahlengiso lwesantya, izibalo zokubala, ukuxhasa umatshini omnye osebenza ngokuzimeleyo okanye ukuqhagamshelana kwi-automation yomgca wonke.
III. Izibonelelo zobuchwephesha ze-cylinder yegesi yangaphandle yokudubula umatshini wokuqhushumba: Ixabiso elingundoqo lokutshintsha iinkqubo zemveli
Xa kuthelekiswa nokuhlamba i-asidi, i-sandblasting kunye nokusila ngesandla, i-cylinder yegesi yangaphandle yokudubula umshini wokucoca umatshini wokucoca unenzuzo ebalulekileyo ngokubhekiselele kumgangatho, ukusebenza kakuhle, ukukhuselwa kwendalo kunye neendleko:
Umgangatho womphezulu olinganayo nolawulekayo: Akukho ukucocwa okuphosiweyo, akukho {0}kudleka, ukungaguquguquki okuphezulu koburhabaxa, uphuculo olubonakalayo lokuncamathelisa kokutyabeka, ukuhlangabezana nemigangatho yonyango yangaphambili yezixhobo ezikhethekileyo zokugquma.
Ukusebenza kwemveliso kuphuculwe kakhulu: ngokuqhubekekayo ngokusebenza-ngokuqukuqela, itshifti enye{1}}umthamo wokulungisa unokufikelela kumakhulu aliqela amaqhekeza, ukogqitha kakhulu oko kwesixhobo semanuwali kunye nesiphakathi, kwaye ilungele imveliso yebhetshi kunye{2}}nokuveliswa kwakhona.
Uhlaza kunye nongcoliseko{0}mahala: yonke inkqubo yomzimba ayinayo inkunkuma yeasidi, amanzi amdaka, kunye neentsalela zentsimbi enzima. Uthuli luqokelelwa kwaye luphathwe embindini, ukuhlangabezana nemveliso yokhuseleko kunye neemfuno zokhuseleko lokusingqongileyo.
Ukomelezwa kokusebenza koomatshini beesilinda zerhasi: ukukroba kokudubula komeleza ukwenza imigangatho yoxinzelelo, ukunciphisa uxinzelelo, ukuphucula ubomi bokudinwa kunye nokumelana nokubola, kunye nokunciphisa umngcipheko wenkonzo.
Iindleko zokusebenza eziphantsi: izinga eliphezulu lokurisayikilishwa kweeprojectiles, ubomi obude beendawo ezigugileyo, kunye nokusetyenziswa kwamandla aphantsi xa kuthelekiswa nokuqhunyiswa kwesanti kwenza ukuba iindleko zokusebenza kunye nokugcinwa kwazo zikhuphisane ngakumbi.
Isine. Iimeko zosetyenziso oluqhelekileyo lwesilinda segesi sangaphandle somatshini wokuchama
Esi sixhobo sisetyenziswa kakhulu ekuveliseni nasekuhlolweni rhoqo kunye nokulungiswa kweesilinda zentsimbi ezingenamthungo, iisilinda zerhasi ezidityanisiweyo, iisilinda zerhasi ye-LNG, iisilinda zerhasi yeshishini, kunye-nomlilo wokulwa neesilinda zegesi, njl.njl. Iinkqubo ezingundoqo ziquka:
Ukwenziwa kwe-cylinder entsha: ukucocwa kwesikali se-oxide emva kokuqengqeleka okushushu / ukuwelda,-unyango ngaphambi kokutyabeka;
Ukuhlolwa rhoqo{0}}kwimibhobho yerhasi esetyenziswayo: ukususwa komhlwa, ukususwa kweengubo ezindala, ukuvezwa kweziphene zomhlaba;
{0}}Iesilinda zerhasi ezenziwe ngokutsha: ukomelezwa komphezulu kunye nonyango{1}}kwangaphambili emva kokulungiswa, ukubuyisela ukusebenza kwenkonzo.
Ntlanu. Amanqaku aphambili okukhethwa kunye nokusetyenziswa kwe-cylinder yegesi yangaphandle yodonga lokudubula umatshini wokucoca
Xa amashishini ekhetha, kufuneka agxile kule milinganiselo ilandelayo ukuqinisekisa ukuhambelana nozinzo:
Inkcazo ehambelanayo: misela ubungakanani begumbi, inani leentanga ezidutyulwayo, kunye namandla asekelwe kububanzi, ubude, kunye nomthamo wokucubungula we-cylinder yegesi;
I-shot peening ehambelanayo: sebenzisa iibhola zentsimbi / ii-wire cutters zensimbi ze-carbon steel cylinders, kunye neebhola zensimbi ezingenasici ze-aluminiyam okanye iisilinda zensimbi ezingenasici ukunqanda umonakalo ongaphezulu;
Iiparamitha zenkqubo: Lungisa isantya sokudubula, ukuhambisa isantya, kunye nesantya sokuqukuqela kweprojekti ngokwezinto eziphathekayo kunye nemeko yomhlwa ukulinganisa ukusebenza kakuhle kokucoca kunye noburhabaxa bomhlaba;
Ugxininiso logcino: jonga rhoqo-ilayini ekwaziyo ukumelana, iincakuba, kunye nemikhono ekhomba indlela, coca ngokukhawuleza ubumdaka kwisahluli, qinisekisa ukuba inkqubo yokususa uthuli ayiphazamiseki, kwaye andise ubomi besixhobo.
Ntandathu. Isishwankathelo
I-cylinder yegesi yangaphandle yodonga lokudubula umatshini wokucoca ibonakaliswe ngokusebenza okuphezulu, umgangatho ophezulu, ukhuseleko lokusingqongileyo, kunye nokuzenzekelayo. Iphinda iqwalasele indlela yenkqubo yonyango yendawo ephezulu{1}}yezikhongozeli zoxinzelelo, ukusombulula iintlungu zeenkqubo zemveli ngelixa ihlangabezana neemfuno ezimbini zokhuseleko kunye nokuveliswa kohlaza kwezixhobo ezizodwa. Ngokumiselwa komgangatho kunye nophuculo lobukrelekrele boshishino lwesilinda segesi, ezikhethekileyo, -ezichanekileyo, nezisezantsi{4}}izixhobo zokukroba zamandla ziya kuba lulungelelwaniso olusemgangathweni, ukunika inkxaso yezixhobo eziphambili zokuphucula umgangatho wokwenziwa kombhobho wegesi, ukuqinisekisa ukusebenza ngokukhuselekileyo, nokukhuthaza uphuhliso oluzinzileyo loshishino.