Itanki yokuDubula: uHlahlelo lweCandelo elingundoqo kunye{0}}neSikhokelo esinzulu kwizicelo zoShishino
1. Isishwankathelo seTekhnoloji yokuDubula iTanki
Itanki yokuqhumisa (ekwaziwa ngokuba yitanki yokuqhumisa isanti okanye itanki yoxinzelelo lwe-abrasive) yeyona nto ingundoqo yoxinzelelo lwesanti yesanti / inkqubo yokuqhumisa ukudubula, eyilelwe ngokukodwa ukugcina iziqhushumbisi kunye nokuqinisekisa uthutho oluqhumayo oluqhubekayo noluzinzileyo oluqhutywa ngumoya oxinanisiweyo. Njengoko "inxalenye yentliziyo" yeenkqubo zonyango lomhlaba, ukusebenza kwayo kuchaphazela ngokuthe ngqo ukusebenza kunye nokuzinza komgangatho wemisebenzi ye-sandblasting.
1.1 Isiseko sokwakheka kweetanki ezidubulayo (ekwabizwa ngokuba ziitanki zokuqhumisa isanti okanye iitanki zoxinzelelo olurhabaxa)
Umzimba wetanki oyintloko wenziwe ngentsimbi ephezulu yekhabhoni -yamandla (Q345R) okanye intsimbi engatyiwa (304/316), enobunzima obusuka kwi-8 ukuya kwi-25mm.
Inkqubo yokungena: Ixhotyiswe ngevalve yokulawula uxinzelelo oluchanekileyo, ivalve ye-solenoid kunye nesihluzo somoya
Indlela yokulawula i-abrasive: Ibandakanya igumbi lokuxuba le-Venturi elinelungelo elilodwa lomenzi kunye nokunxitywa kwe-ceramic-imilomo enganyangekiyo.
Izixhobo zokhuseleko: Idiskhi edityanisiweyo yokuqhawula (i-0.6MPa uxinzelelo lokuqhekeka), igeyiji yoxinzelelo kunye nevalve yoncedo oluzenzekelayo
Inkqubo encedisayo: Injini yokungcangcazela (anti{0}}izinto zokuvala), isivamvo senqanaba lolwelo kunye nesixhobo sokufudumeza (ubumanzi{1}}ubungqina)
1.2 Uhlalutyo olunamandla loMgaqo wokuSebenza
Umoya oxinzelelweyo (0.4 - 0.8MPa) ungena kwinkqubo ngeendlela ezimbini: enye indlela idlula kwibhedi ephantsi kwamanzi ukuze igcine i-abrasive kwisimo esimisiweyo, kwaye enye indlela yenza uxinzelelo olubi kwigumbi lokuxuba ukuzoba kwi-abrasive. Ukuhamba kwezigaba ezibini kufikelela kwisantya se-80-120m / s kwi-tube yokunyusa kwaye ekugqibeleni yenze i-jet efanayo ehamba nge-nozzle. Yonke le nkqubo ihambelana ne-Bernoulli equation ye-fluid mechanics kwaye inokugcina ukutenxa kwinqanaba lokuhamba kwe-abrasive Ngaphantsi okanye elingana ne-±3%.
2. Iiparamitha zobuchwephesha kunye ne-matrix yokukhetha yeetanki eziqhumayo (ekwabizwa ngokuba ziitanki zokuqhumisa isanti okanye iitanki zoxinzelelo olurhabaxa)
2.1 Izalathi zeNtsebenzo ePhambili
Uluhlu lomgangatho weParameter Iimfuno ezizodwa Uhlobo
Uxinzelelo lokusebenza: 0.5-0.7MPa Uhlobo loxinzelelo oluphezulu (1.2MPa)
Umthamo umthamo: 0.1-2 cubic metres, ngokwezifiso 5 cubic metres
I-abrasive ifanelekile kwi-grit yensimbi, ubuhlalu beglasi kunye nesihlabathi esikhethekileyo se-ceramic
Ixesha eliqhubekayo lokusebenza iiyure eziyi-8 kwaye umgangatho ziiyure ezingama-24 ngaphandle kokuphazamiseka
Amandla-uhlobo lokonga ngokusetyenziswa kwerhasi ye-3-6m³/min (2.5m³/min)
2.2 Umthi weSigqibo sokuKhetha
Qinisekisa uhlobo lwe-abrasive
Iibrasives zesinyithi (G25-G80) → umzimba wetanki yensimbi ye-carbon + i-ceramic lining
Ayi-abrasive yentsimbi → Intsimbi engatyiwayo 304+ yokwambathisa ipolyurethane
Bala imfuno yomthamo
Ibhetshi encinci (<50 pieces per day) → 0.3m³ portable
Imveliso yomgca weNdibano → 1m³ uhlobo lokutya oluzenzekelayo
Ukuziqhelanisa nokusingqongileyo
Umsebenzi wangaphandle → Uqhushumbo-isixhobo sombane esingenabungqina + nokhuseleko lweIP65
Ukutya -iimfuno zebakala → 316L intsimbi engatyiwa + noyilo oluyinyumba
3. Ulwakhiwo olutsha kunye netekhnoloji enelungelo elilodwa lomenzi wetanki yokuqhumisa (ekwaziwa njengetanki yokuqhumisa isanti okanye itanki yoxinzelelo lwe-abrasive)
3.1 I-Evolution ye-Fluidized Bed Technology
Isizukulwana sesine-sebhedi yobusi enyinyithekayo yamkela:
Multi- umaleko sintered ipleyiti yokucoca intsimbi (ubungakanani bepore 50μm)
Ulawulo oluzimeleyo lokubonelela ngegesi kwiindawo ezahlukeneyo
Inkqubo yempendulo yoxinzelelo olukrelekrele ngokwahlukileyo
Xa kuthelekiswa noyilo lwemveli, iphucula ulwelo olurhabaxa ngama-30% kwaye luphelise into "yokuqhawuka"
3.2 Ukuphumelela kwitekhnoloji ye-Wear{1}}exhathisayo
Itekhnoloji yelayini ehlanganisiweyo: Irabha esezantsi (umcamelo) + ifayibha ephakathi yeKevlar (iinyembezi{1}}ziyaxhathisa) + umphezulu wetungsten carbide coating (ukunxiba{3}}ukuxhathisa)
{0}}Umlomo oziphilisayo: Iqulethe i-microcapsule ecothayo{1}}ikhulula ukunxiba{2}}izinto ezixhathisayo, ezizalisa ngokuzenzekelayo emva kokunxiba.
Isikhokelo sokuqukuqela kwemagnethi: Thintela izinto ezirhawukayo ekubeni zichaphazele ngokuthe ngqo udonga lwetanki
4. Iitanki ezidubulayo (ekwaziwa ngokuba ngamatanki okuqhumisa isanti okanye iitanki zoxinzelelo olurhabaxa) ziqhelaniswe nzulu nemeko yokusetyenziswa kwemizi mveliso.
4.1 Indawo ye-aerospace
Iimfuno ezizodwa
100% ioyile{1}imoya ecinezelweyo yasimahla
Ukucoceka kwe-abrasive yi-99.99%
Uburhabaxa bomphezulu bulawulwa ngaphakathi kwe ± 0.5μm
Ubumbeko oluqhelekileyo
316L itanki yensimbi engenasici
I-eletroniki -yenqanaba le-alumina abrasive
Inkqubo yokukhusela initrogen ngokupheleleyo
4.2 Izicelo kulwakhiwo lweenqanawa
Ukusetyenzwa kwezinto ezinkulu-ezinkulu
Inkqubo yetanki enxuseneyo-(3×2m³
Ulawulo olusembindini olukude
Uyilo lokukhusela isitshizi setyuwa yaselwandle
Isisombululo sezoqoqosho
Ukuhlolwa okuzenzekelayo kunye nokusetyenziswa kwakhona kweebrasives
Isixhobo sokutyisa amaza
5. Ulawulo lokusebenza kunye nokugcinwa kunye nohlalutyo lwefault tree yeetanki eziqhumayo (ekwaziwa ngokuba ngamatanki okuqhumisa isanti okanye iitanki zoxinzelelo olurhabaxa)
5.1 INkqubo yokuKhusela uLondolozo
Ngamaxesha athile gcina imigangatho yobugcisa yeprojekthi
Isiqulatho samanzi kumjelo wemihla ngemihla kunye nokuhluzwa kwetanki yokugcina igesi akusayi kudlula i-0.1%.
Ukunxiba kwe-lining kufuneka kujongwe ngeveki ukuba ibe ngaphantsi kwe-1mm ngonyaka
I-valve yokhuseleko lwenyanga yokulinganisa uxinzelelo lokuhamba yi-±2% yexabiso elimiselweyo
Uxinzelelo lwe-airtight drop yenkqubo yonke yexesha ngalinye lingaphantsi kwe-0.01MPa / min
5.2 Umthi oqhelekileyo wokuxilongwa kweFault
I-Fenomenon: Ukukhutshwa okungalinganiyo
├─ Ukuguquguquka koxinzelelo lomoya → Jonga inkqubo yozinziso yoxinzelelo lwecompressor yomoya
├─ I-abrasive emanzi → Vula isixhobo sokufudumeza ukufudumeza
├─ Ukuvaleka kwebhedi egudisiweyo → Hlulisa kwaye ujonge iipleyiti zokucoca
└ - Ukunxitywa kweNozzle → 3D iskena somlinganiselo wokuvula indawo
6. Iindlela zokusika{1}}uphuhliso lobuchwephesha
6.1 ULondolozo oluQiqikelelweyo oluBukrelekrele
Ukuthwala uqikelelo lobomi olusekwe kuhlalutyo lokungcangcazela
I-algorithm yembuyekezo eguqukayo ye-AI yokuqukuqela kwe-abrasive
Ixesha lokwenyani-lokulinganisa iinkqubo zamawele edijithali
6.2 Inguqulelo yeGreen Manufacturing Innovation
Ukusetyenziswa kwee-abrasives ezinokubola
Kwi-i-situ iteknoloji yokuhlaziya inkunkuma yeziqhoboshi
Zero{0}}ukukhupha inkqubo yokuqhushumba kwamanzi
Isiphelo: Itekhnoloji yeetanki zokuqhushumba (ekwabizwa ngokuba ngamatanki okuqhumisa isanti okanye iitanki zoxinzelelo olurhabaxa) ikhula ngokukhawuleza ukuya kubukrelekrele, ubungcali, kunye nohlaza. Abasebenzisi kumashishini ahlukeneyo kufuneka bakhethe izisombululo ezifanelekileyo ngokusekelwe kwiimpawu zabo zenkqubo kwaye bandise ixabiso elipheleleyo lomjikelo wobomi besixhobo ngokusebenza kwesayensi kunye nolawulo lokugcinwa. Ukusetyenziswa kwe{2}}yezinto ezintsha ezidityanisiweyo zesizukulwana kunye nolawulo lobuchwephesha obukrelekrele kuya kuqhubeka nokuqhuba ukuqalwa kweteknoloji kulo mmandla.